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The Dauntless build
Join me as I do a rapid (well it is for me) build of a Jerry Bates Plan.
101 to 120 of 161 messages. Page: 1  2  3  4  5  6  7  8  9  To post a reply you need to be a member - Join now.

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Graham, its this attention to detail that makes me glad I took up this hobby thirty-odd years ago! "Potting" your "D" connector was an excellent precaution, I've seen this done on other high vibration applications. Did you terminate the servo plugs yourself as I've never managed to get the pins to lock into the housings once crimped to the wires?
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Hi Doug, no I can't get on with the crimpers, I brought my servo leads with the plugs already done from SM Services (they are more meaty than normal equivs).

 Thanks

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A pretty good company isn't it? I was thinking of getting one of their Opto-Isolators so that i could run my servos at a higher voltage and was wondering if you had any experience with them?
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I've been working on these damn ailerons for what seems like forever, still better to get them right now, ay?

 Whilst waiting for some epoxy to dry I cut and lined (shown as only painted on the plans) the cockpit steps, well may as well make it look something like the original.

http://www.rcmf.co.uk/gallery/albums/userpics/10010/bdsteps.jpg


Should be starting on the flaps and dive breaks by the end of the week, then the fun begins, getting them ALL to work together.

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GrahamD, come on Bro,you've done so well,gone the extra mile as it were to make the build interesting, which it is, but please,that poor bod looks limp?  char and a wad will take care of that, the NAAFI van is on it's way.
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Well still waiting for the retracts, so on with something else?

 I want a semi good looking cockpit, and the dash is important, but I'm not going to pay over £100 for some styro moulded parts, so I'm knocking my own out.

first step was to copy the plan diagram onto a couple of 1/32" ply sheets

http://www.rcmf.co.uk/gallery/albums/userpics/10010/bdcpit1.jpg


http://www.rcmf.co.uk/gallery/albums/userpics/10010/bdcpit2.jpg


Then I searched around the internet for dials and instruments of the era, and used corell draw to match them to the size of the blank cockpit dash formers I made.

http://www.rcmf.co.uk/gallery/albums/userpics/10010/bdcpit3.jpg


These will then be covered in a plastic sheet (transperancy material for overhead projectors) and placed behind the dash formers.

http://www.rcmf.co.uk/gallery/albums/userpics/10010/bdcpit4.jpg


With a lick of paint and the rest of the switches and signs etc and it should be ok.

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Hi Graham, I was going to try and be smart and say that the Artificial Horizon was in the wrong position but I've just seen a picture of the cockpit on the internet... so I think I'll just shut up now!
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Nice to see someone else doing a proper job .Join the club !

  Grumpy Myron .

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I got my Glass Fiber sheet back from Belair, cut to bits , just as well its what I wanted...

http://www.rcmf.co.uk/gallery/albums/userpics/10010/bdfg.jpg


To explaine:

The kit comes with 1/16" ply flaps and breaks, but they are very flexible and with my landings, subject to a lot of bangs, and knocks. So I asked Leon at Belair if I supplied some 1/16" GF sheet, could he cut and laser them from my sheet?, the above picture tells you. Great company, Great guy.

Taking the largest part, the center flap, I added some 1/4" sq cyparis and some strips of CF, and the effect is amazing, just need to do the rest now.

http://www.rcmf.co.uk/gallery/albums/userpics/10010/bdstub2.jpg


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The original plans call for 5/8" brass strip (piano) hinges for all the dive breaks and flaps, but after several weeks of surfing and phoning I gave up and had to settle for Large Kavan hinges. With the center main flap being 18" long and 4"'s deep, meant I had to secure the hinges to avoid the flaps ripping off with some cunning. I opted to cut the wing trailing edge (1/4" balsa) and inset some 1/4" sq Cyparis cut just under the depth of the kavan hinges, so when the 3/32" wing sheeting is added over the top it will sit flush. I epoxied the hinges onto the Cyparis, but was unhappy to put all my trust in just a man made goo, so I thought as the hinges have pre-drilled holes, what I needed was some self tapping screws, thats why I put the Cyparis in. I spent ages hunting for screws the size of a pin, and found these at Mick Reeves.

http://www.rcmf.co.uk/gallery/albums/userpics/10010/flp2.jpg


Thats a 2mm bolt for reference to show the size of these miracle screws.

http://www.rcmf.co.uk/gallery/albums/userpics/10010/flp1.jpg


So now I have the hinges epoxied and screwed into the Cyparis, they aint going to fall out now.

http://www.rcmf.co.uk/gallery/albums/userpics/10010/flp3.jpg


Now I've just got to do all the other flaps and dive breaks

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Well knock me for six, I got this from Jerry Bates (the designer of the Dauntless I'm building)

Good show, mate. I have heard good things about Belair. My pal, John Mackie, uses them for cutting all of the Jerry Bates Plans. Those G-10 flaps and dive brakes are the way to go. I have been using G-10 for a lot of things on my new plans. It is great for the center sheets of the rudder, elevators, and ailerons. The stuff is quite heavy but extremely rigid so a lot of lightening holes can be used. Keep up the great work. I have really enjoyed your thread and have learned some new (to me) tricks and methods I will apply in the future. Thanks for sharing.<!-- Signature -->

__________________
Jerry Bates
Jerry Bates Plans 

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Well there you go, TRUE testomony to the really great build you are doing, I think that is one heck of a pat on the back, Well done

Best Regards

Lee

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Must tidy my desk .

 Well the flaps and dive breaks are now built and hinged, so I couldnt resist having a play.

Heres the wing with every thing tucked in

http://www.rcmf.co.uk/gallery/albums/userpics/10010/bddbreak1.jpg


Now here comes the flaps (both center and wing inners)

http://www.rcmf.co.uk/gallery/albums/userpics/10010/bddbreak2.jpg


Now the freightening bit, flaps and dive breaks fully open

http://www.rcmf.co.uk/gallery/albums/userpics/10010/bddbreak3.jpg


Deploy them in a dive and she will stop dead in her tracks

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Wow! That is just so why we do aeromedling.  Like a sip of good wine, looking at that wonderful work Mr G.
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Grahamd    sometimes words fail me 'this is one . Long live real modelling .Keep up the updates please Don't wish to sound patronising or anything but I think you're a perfectionist like I've strived to be from day one  You're a "little " ahead of me

No grumpy Myron today .I'll save all that for the Welsh man

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After building something like this winged beauty, I'd be too scared to fly it!
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GrahamD, 'Lo Bro, I think this build has been, and is, super teaching, how about a video of it from start to first touch down?  I for one, look forward to the next episode, thank you Graham.
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well Grahamd i was ,i am a very good model boat builder and now i have turned to aircraft .I have plans for a dauntless and carnt wait to get started thanks for the boost
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Mick which plans for the Dauntless have you got ?
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Hi Grahamd the plans are from model world by H.W.Taylor 69" wingspan 60 engine.The fuselage is built round a central box section.

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