I am the proud owner of a Elegant glider from Puffin models and thought it would be useful for other modelers to read my experiences and for others to add theirs.
So to start....
After a bad experience of a RTF foam glider I went to the other end of the spectrum and purchased a Puffin Models Elegant for £154. I also purchased the reccomended servos (HS-82) motor and speed contoller (a Jetti with a 5A bec for £76 !!!) and prop/spinner. The whole lot came to over £400. The extras yet to purchase are the rx and battery.
Puffin sent it out next day delivery (£7.50). Well, how nice it is! The fibreglass fuz is so light and a work of art. There is a seam along the top and bottom. The wing sections are nicely built and come as 4 parts. Unfortunatly these are obviously not built as sets as the leading edge trim does not line up correctly when assembled.
The destructions are ok, a little ambigus in parts. The parts list does not match with those supplied. I guess the kit has been changed along the way but nobody has re-done the destructions.
The wing tips are held to the main wing section with metal joiners, The holes in the ribs are not pre-cut. The instructions are no to clear as to where to cut the holes, although the small picture does show it between the main and lower spar. I spent a long time pondering where the hole should be cut. It is a shame that this hole is not pre-cut or at the very least actually marked on the rib.
On cutting the hole for the metal joiner you find the box behind is far bigger than the joiner. This is obviously why the instuctions say micro-ballons are required, but do not say why! I added hard balsa to make the box a sliding fit for the joiner thus saved the use of loads of expoy and balloons. Why can't they make the box the correct size for the joiner?
Tubes are pre fitted for the servo leads. They are not fixed and slide out. I added a dab of cyno to hold them. 6mm carbon tube fits nicely inside this tube and I added a small length to act as a secondary joiner. Thread the servo lead through the wing parts before gluing them. It is far easier. The wings were protected with masking tape around the glue joint, expoy added and pushed together (after trial dry-fits of course) Do the same with the other wing.
The flap and aileron servos are held in with double sided tape (not supplied) Yuk!!! By doing it this way, servos need to be set up before sticking in and are a pain to remove for adjustment. I nipped down to the model shop and got 2 pairs of servo holders that fitted the micro servos. The servos were hot glued into the holder (hot glue is easy to remove) and in turn this holder is screwed to the wing. The recess in the wings were a perfect size for the servo holders, just needing a little extra balsa in the corners for the screws to grip. The tube is too small for servo connectors to slide though, if you use pre-made leads, the plastic connector has to be gently removed. I prefer to make my own. Al's hobbys sell the pin crimpers at a reasonable price.
Space is very tight fitting in the servo lead and connector in this recess is very tight. You could cut off the connector and solder directly, but I dont like doing this, escpecially on new servos. I had to cut a little of the balsa webbing away and gently push the extra lead into the wing.
The fus is marked where to cut the holes for the servo leads and wing joiner, They line up 100% spot on! I know how glassfibre gellcoat can star and crack under strain, so I have reinforced these holes inside the fuz by cutting rib shaped hard balsa and expoy in place. (just put the wing end on to a piece of balsa and draw round to get the shape, cut out slightly smaller and it should fit great).
Next time....joining the wings to the fuz....A wooden dowel is fitted to the wing root, to locate the wing in the fuz. Im sure this and the whooping steel spar joiner is fine, but I have also added 6mm carbon tube to the two servo lead tubes, 40mm long, protruding 20mm out of the rib. This also stops the servo lead getting trapped between the wing and fuz when assembling.Problem....the hole in the fuz to pass the servo leads through is 6mm. However, a standard servo connecter is wider than this, so will not go through. There is also no way to secure the wings to each other & the fuz. I am guessing that transportation of this model has not been thought of and the wings are designed to be permanantly attached. A call to Puffin models and was told friction alone would hold the wings in place, but a hook and eye system could be made to hold them.I have not solved this problem yet. I could slot the holes in the fuz for the sero connecter to fit through, which I will probably do. As for holding the wings on, I do not like the idea of drilling holes in the fuz to pass a band though and am still thinking of a neat solution.Next time....the blunt and pointy end......
The Blunt end......The T-tail is affixed by two plasic bolts that screw into two alumiminium captive nuts, which in turn are glued to a thin piece of hard wood which is glued inside the fuz at the top of the fin. The instructions are ok, but very scrunched up, making them difficult to follow. The problem lies with the two metal sleeves that are glued to the tail, to reinforce the bolt holes. They are not supplied!! what you actually get is four captive nuts. For me it was simple, I drilled out the threads in two of the captive nuts to make a sliding fit for the bolts, using my lathe. Another example of the product changing, but the instructions not being updated. Now is the time to fit the snakes, I used glass cloth to fix them to the side of the fuz, the instructions suggest using blocks of wood. You are not told how to run the snake for the rudder, other than to cut a hole in the fuz. It would be nice if the hole was pre-marked or better instruction given. The rear of the fin is blocked in with a piece of balsa. Alas this balsa was too thin, too short and the hinge slots that were nicely cut, were off centre. I cut a new one and did the job properly. There is no covering material supplied to cover the rear balsa, so it is a rummage in the junk box to find a suitable piece of covering film. All in all, there are no major problems, it all goes together very well. Just a shame about the blind nuts and balsa.
Update to the blunt end.....If you fix the servos and battery where shown in the plans, the plane is way too tail heavy. I have moved the servo tray so it sits above the speed controller, thinking this would be far forward enough, but it is only just ok for nimh batteries. If doing it again I would move the servo tray as far forward as possible without it stopping the motor being removed. The battery can then be placed further forward, especially useful for balancing with the lighter li-po's. The snake for the elevator is long enoug, but the rudder too short. I used a Sullivan 48" snake. The control push-rods/snakes should, whenever possible, be at 90 degrees to the hinged control surface, alas this is not possible on the rudder, as the exit slot for the rudder snake has to be parallel to the fuz. (I tried to do it properly but there is just not enough room in the fuz) so make sure you cult the slot far enough from the rudder to allow the snake to bend up and down as the rudder moves from side to side. (You will see what I mean when you build one!)
If positioning the servo tray forward, as I suggest, it needs widening slightly and also mounted high enough so the bottom of the servo is clear of the speed controller. I added some hard balsa either side of the servo mount and planned it down to a good fit in the fuz, affixing with expoy & glass cloth. I added foam strip to the wooden battery holder and two bands of velcro, my normal way to secure a battery. A wooden clip was made to hold the lower part of the tray and expoyed into the bottom of the fuz, the other end sits on the servo tray and is secured by a screw. That way, the rx lives below the battery tray which can be removed for access. I also used a ripmax 4 way servo lead & holder. Each lead has a different colour connector, for easy identification. I swapped the coloured plugs going to the rx with normal black ones and used the coloured plugs on the wing servo leads, that way in the field it is easy to match blue-blue, -orange-orange etc. This was screwed to the front of the servo tray. it cost £9 but will pay dividends at the field.
The pointy end.....The destructions nicely explain how to find the markings to cut the nose off, for motor-glider use. They obviously spent some time getting this part of the manual right. However, there are no markings!!!! How on earth do you get a reference? A call to puffin and was told to draw round the spinner onto a piece of card, cut it out and slide over the nose to aid cutting. Not a bad idae, but it will very fiddly. Back to my lathe and I turned out the centre of a cd to 40mm. This was then stuck overthe nose with blue-tack. After a bit of fiddling and sighting by eye it looked about right, so I drew round it to get a mark and cut it off with a fine saw.
Be careful with the next step.. the motor mount can be filed to fit the inside of the nos better but you have to ensure enough motor shaft protrudes to fix the spinner, but not to much that a horrible gap is left between the spinner and the fuz. found my mount was recessed about 4mm from the front, using the suggested motor/spinner from Puffin modesl. This was ideal and allowed a nice filet of expoy both sides of the motor mount.
The non marking of the nose, but the instructions showing how easy it was to set the thrust lines and cut the nose (usining the non-existent markings) was probably the most frustrating thing of all. What should have taken 15 minutes, took 3 hours Grrrrrrrrrrrrrr.
Setting the servos was easy using my wing servo mounts, I set the arms to give equal movement either side, rather than off-setting them as the destructions suggested. There is very little down movement on the ailerons (or up on the flaps) as the control surfaces are top/bottom hinged, so a computer radio is a must with this model. You can also play with all the glider settings, crow-brakes, full span ailerons etc )
Right the bad points...
Instruction inventory does not match what is supplied and thus leads to conflicts when building
Clevises suppied have to small a slot to fit over the servo horns (bin em & use metal)
cutting marks for nose are not moulded into the fuz as shown in the destructions.
C of G way to far back if built as per the destructions
no trim suppied to cover wing joins (destructions tell you yo cover them) or rear fin spar
No way to hold the wings in place
no thought given on getting wing servo leads into the fuz (I filed slots in the round holes)
Instructions are ok, when compared to most chinese ARTFs.
Puffin Models very happy to assist with after-sales service
looks good
Am I happy with it? would I recommend it?
Yep, you bet. After the crappy foamie (ok that was £100 all built, inc tx and this cost over £400) it is great. The bad points I have listed are really only minor, I just get really annoyed when the destructions cannot be followed or do not match the product and extra trips to the model shop have to be made for better quality hardware. I am sure many of us would happily build a plane and update the manual, for a small discount in the purchase price. With t'internet, would not take a second to wang a copy to and from the factory.
Had somebody else posted the problems and soultions they found on the net, I could have built it quicker and better. (hence ever helpful me putting this lot here!!!)
As soon as spring has sprung, I shall give it a bung (after finding a way to hold the wings on )
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