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John Rood's USA blog: A4D-1 (A-4A) Skyhawk, circa 1956, Southern California


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Using Ammonia to Correct the Dreaded "Starved Horse" Look:

As the nose skins dried to shape I noticed I'd introduced a bit too much pull-in on them up towards the top, just aft of bulkhead F2.

So, I re-soaked the entire area in ammonia, inside and out, placed the soaked paper towels inside the fuselage, and added more paper towels, and more, and more, until I was gently but firmly "packing" the interior to create outward pressure within there.

Meanwhile I used my eyes and hands to feel my way to a more suitable exterior curve, a more Skyhawk-like curve. We'll see how she turns out as everything evaporates and fully dries out. So far so good. And I've been pleasantly surprised at how little problem I've had with the ammonia fumes; I've been dreading the thought of it for a year and half and jeeze it was no big deal. Sez the guy with permanent lung/brain damage and an aeromatically-fuzzy future.

beerbeer

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The ammonia works really well and you can never, ever have too many clamps of any/all sizes. Buy lots more!

Having never used it before building the A-4 I was also wary of what the smell and effects of ammonia on skin/eyes/nostrils would be but like somebody said it only really smells when it's wet!

Looking good and tidy there John. Just need to fill those pin dents. You really did push them right in! laugh

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Cheers, guys. The elves and mini-erks here at the imaginary Douglas Skyhawk factory have been busy, and the sawdust has been flying.

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Why is the imaginary avionics compartment open? Through trial and error I wound up going with my original intuition, that I'd be best off making a pretty dang SOLID balsa nose on this first attempt at an early A-4 Skyhawk.

At first I thought I could just begin that from bulkhead F1 position forward, but as the nose datum is completely different and the curve between F2 and F1 was resulting in a what I believe will be a too-fragile compartment there, so I have decided to go back in there and beef-up that area from the inside-out. Also I just wasn't happy with the way the shape was emerging, -- the fattest part was too low relative to datum.

So, I pulled out the surgeon's scalpel and all is going well: I've kept the hardpoints and hardened the nicely-curving sheeting at the undersides via sloshing around drops of thin cyano. Works great so far.

Another issue that emerged was that last week amidst the ammonia elixir I somehow overlooked an important step: adding the 1/2" balsa triangle stock to the upper area between F3 and F3.

So the "starved horse" look I mentioned earlier, well, it never really went away, and in fact I wound up with that F3<->F2 compartment looking all wrong on top -- pulled in wayyy too narrow.

So that will be next installment, correcting that lil' snafu.  I'll either will add skin on the outside or go from the inside.  Also plenty to do still with the routine fine tuning of low and high areas on the fuselage, such as adding a slight fill to the belly just aft of the wing TE.   All good. Having a blast here cutting balsa and making a mess everywhere.

And speaking of fun, who doesn't love the beginnings of a jet tailpipe? fist

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Edited By John_Rood on 08/03/2018 16:13:28

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Nice rear end there John, if you will pardon the expression blush. I guess I could have done a bit more sanding on mine but too late now as it is mostly covered in film. I did buy some ammonia but found I could get away without it but I did use some man-sized clamps to torture the balsa with.

Edited By Piers Bowlan on 10/03/2018 05:46:54

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Thanks, gents. Great fun!

Piers, I believe I’ve sanded too much off in some areas. So I’ll add some soft 1/16 sheet to correct those low/thin spots. For example, her belly just aft of the TE can use a bit more girth.

Next will be to correct my aforementioned construction error between F3 and F2: her shoulders are too narrow.

Then I’m to add the engine intakes — and REALLY give that ammonia a workout!

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Apparently I strayed from Phil's build sequence, and I might just make those intakes now, and then see what next I should do with filling everything in and resolving my upper shape deficiency between F2 and F3.

Ref: his build page 5 http://www.modelflying.co.uk/forums/postings.asp?th=115393&p=5

Also I shall cut out the canopy and that may also help me get a better picture.

Edited By John_Rood on 10/03/2018 14:51:49

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That blue line in the "avionics bay" is the datum for the the early A-4 nose shape.  I used it here to help me toward getting the nose config reasonably correct.

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And then this very strange alien creature landed on the deck... the shadow is positively H.G. Wells-worthy!

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Edited By John_Rood on 10/03/2018 18:27:18

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Hi john,

Following your A4 build with interest, but something makes me thinking that you had a serious 'overdose' of ammonia some time ago... "alien creatures? ... "H.G.Wells ...???

I've never heard of 'wine glasses' - even very common plastic ones - being at the origin of the air intakes of the Skyhawk...

But I guess the designer himself could have the final word to conclude this matter.

As they say in French, "A votre bonne santé"

or... Cheers

Chris

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  • 2 months later...
  • 4 months later...
  • 11 months later...

Seems the last time any build progress happened here, colour photography hadn't yet been invented? Shameful, but I'm back at her now. Thanks, all, for your patience.

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Joiner

Back at it now! Morning sun earlier today and The Douglas Tech Rep in deep meditation this morning before a mysterious MONOLITH from "2001: A Space Odyssey", serving now as a *new* and *full-depth* 1/16th ply dihedral brace/wing joiner for the Skyhawk:

Monolith Meditator

Dry-fit came out OK. Next is to attach the aileron torque rods and the inboard TE.

Wing Status.upper as of 20th Sept

Wing Status.underside as of 20th Sept

Earlier, one of The Tech Rep's able engineers evaluates A4D-1 Skyhawk curve radii; this was before the introduction of the refueling probe. Note her footwear, crucial to proper Skyhawk test procedurals and PSS search & rescue maneuverings...

Douglas_Tech_Rep

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Attaching the aileron torque tubes with JB Kwik epoxy. The stuff’s a dark sticky grey-black mess so I decided to mask off the surrounding area.

Prior to this I had to refurbish the torque rods as it has been so long they’d become oxidized/corroded/whatever and were not moving freely. Gave ‘em a thorough cleaning and light lube with machine oil, and trimmed everything to size. Scuffed the outside of the torque tubes and routed out a channel in the balsa for to seat them in snug.

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  • David Ashby - Moderator changed the title to John Rood's USA blog: A4D-1 (A-4A) Skyhawk, circa 1956, Southern California

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