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Cutting Bowden cable

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Jon Laughton12/09/2017 16:52:33
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1182 forum posts
72 photos

What is the best way to cut Bowden cable without the individual metal strands unravelling somewhat?

Craig Carr12/09/2017 17:05:20
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680 forum posts
440 photos

Hello jon

I normally wrap masking tape tightly around the part of the cable to be cut. Then I use a cutting disc on my dremmel

Craig

G194012/09/2017 17:08:10
3523 forum posts
1 photos

When I used to restore/repair motor cycles I tinned clutch/brake/throttle cables before cutting with a pair of big side-cutters or even a Junior hacksaw. Now, for the thinner Bowden cable for closed loop or pedal cycles, I use a pair of special cutters designed for the job. Those cutters work well with thin piano wire, too.

Geoff

Nigel R12/09/2017 17:10:27
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3312 forum posts
513 photos

Like craig, a short length of masking tape around the cable, one edge used to mark where the cut should be, then a grindwheel in the dremel.

Wez12/09/2017 17:15:11
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36 forum posts

I use heat shrink on the end of the cable then put it on a hard surface and give it a swift blow with a hammer and cold chisel works every time, super glue works as well as heat shrink.

Percy Verance12/09/2017 17:43:13
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8108 forum posts
155 photos

I haven't needed to cut bowden cable for quite a while now, but when I needed to I simply soldered the strands together at the point of the cut, then used my Dremel to cut through it. Nice clean cut, plus the end was nicely soldered to go into a threaded clevis adaptor.

Ron Gray12/09/2017 18:02:50
1597 forum posts
391 photos

I use cutters similar to these, clean cut, no frays:

cutters.jpg

Stevo12/09/2017 18:41:02
2699 forum posts
419 photos

Just as our Percy - I tin it well first with solder first - then cut. Never frays at all

Martian12/09/2017 18:44:44
2271 forum posts
1091 photos

I use my teeth then visit the dentist

onetenor12/09/2017 18:54:08
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1901 forum posts

When I cut Bowden I tape/solder then cut through where the binding is. This leaves the left=over end tidy as well.Sometimes it was needed to spread the strands when fitting soldered nipples. To do this tape/solder in two places with a short gap in between. Slide the nipple on the cable. Then using two pairs of pliers twist to . open the strands then snip each strand to the required length and slide the nipple into position and solder in place./Tidy any projecting strands and voila..BTW Where do you get those cutters? I had a light pair but lost them in the house move.

Percy Verance12/09/2017 18:54:55
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8108 forum posts
155 photos

Ah yes, take a seat sir......

Scale, polish and I see you'll need a filling sir. That'll be £450 please..... secret

Ron Gray12/09/2017 19:05:04
1597 forum posts
391 photos

Cable cutters can be purchased from any good cycle shop, on line try Wiggle.

Martin Harris12/09/2017 19:05:35
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9033 forum posts
224 photos

These are amazing!

Mark Kettle 112/09/2017 20:32:51
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2474 forum posts
1504 photos

**LINK**

Hi Jon I use Pedros cable cutter, they do a lovely clean cut.

patterns made from cardboard and bowden bike cables.jpg

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